Products
Audion D 542 AHSV
Ultimate Horizontal Validatable Band Sealer for Pharma and Medical Compliant Standards
Interested in our D 542 AHSV Bandsealer?
We are more than willing to support you with your request or run a demo with your packaging
Excellence in Validatable Horizontal Sealing
The Audion D 542 AHSV is a state-of-the-art validatable horizontal continuous band sealer, engineered to meet the rigorous demands of the medical, pharmaceutical, and high-tech industries.
The integrated machine-and-frame design is crafted from high-quality stainless steel for durability and easy cleaning. Both the sealing head and conveyor are adjustable in height (mechanically as standard or optionally motorized), ensuring optimal ergonomics and ease of use.
Equipped with Audion Touch Techware and a 7-inch color touchscreen, the machine offers seamless control over all critical sealing parameters: temperature, pressure, and speed.
This intuitive interface allows operators to easily set up and manage different product recipes, while real-time process management data, alarms, and diagnostics ensure consistent, high-quality seals. The memory feature facilitates quick batch changes, boosting overall productivity.
Benefits:
- Unmatched seal integrity
- Advanced process control
- User-friendly 7-inch color touchscreen
- Adaptive ergonomic design
- Versatile bag sealing
- Reliable and durable construction
- Fully compliant with medical/pharma industry standards
The D 542 Validatable is also available in Vertical version (D 542 AVTSV) for bags that need to be processed in vertical position.
This makes your machine unique
We work together with you in providing the best quality packaging machines to help you grow your business
Compliant with industry-leading medical and pharma standards
The Audion D 542 AHSV meets rigorous industry standards for medical and pharmaceutical packaging, including EN-ISO 12100, EN-ISO 14118, EN-IEC 60204+1, EN-ISO 13732-1, and EN-ISO 13850. This ensures full compliance with strict regulatory requirements for safe and validated sealing processes in critical applications.
Versatile Sealing for a Wide Range of Bag Sizes and Materials
The Audion D 542 AHSV seamlessly seals a wide range of materials, including PE, PP, paper, and laminated pouches, as well as preformed sterile barrier systems compliant with ISO 11607-1, EN 868-5, and EN 868-9 standards for critical medical and pharmaceutical applications. Its adjustable conveyor height and angle ensure reliable, hermetic seals for various bag types, even products prone to spilling when fully horizontal, making it versatile for diverse packaging sizes and production demands.
Built to Last: Reliable Durability with Audion Quality:
Built with the signature Audion durable construction, featuring a solid stainless-steel frame designed for long-term reliability in demanding production environments. Its robust build ensures consistent performance while minimizing maintenance needs. The machine’s smooth, rounded corners not only enhance safety but also make it easier to clean, supporting hygienic standards required in the medical and pharmaceutical industries. With its proven design, the D 542 AHSV delivers worry-free operation, offering the reliability customers have come to expect from Audion.
Enhanced precision with Audion Touch Techware:
Audion Touch Techware is an advanced control system that offers precise management of critical sealing parameters, including temperature, pressure, and speed. This cutting-edge technology ensures the highest level of process control, with real-time monitoring and alarms for any deviations. Its user-friendly touchscreen interface allows operators to easily create and manage product-specific recipes, boosting efficiency and minimizing errors. With Audion Touch Techware, users can ensure reliable, validated sealing, meeting the stringent requirements of the medical and pharmaceutical industries.
Audion Calibration, Verification, and Validation Services
Audion offers comprehensive calibration services for our extensive range of validatable sealers, widely used in the Medical, Pharmaceutical, and High-Tech industries. All our validatable sealers, validatable continuous band sealers, validatable Speedpack machines, and validatable vacuum chambers can benefit from our services. Regular user verification and annual re-calibration ensure that our sealers consistently deliver the required seal quality.
The quality and consistency of the seal are determined by three key parameters: temperature, time/speed, and pressure/force. For vacuum chambers, vacuum pressure is also a critical factor.
During calibration, our service engineers meticulously calibrate and adjust these parameters as needed, providing you with a traceable calibration certificate issued in accordance with an ISO 9001 quality management system.
Our reference standards are calibrated under ISO 17025 accreditation, ensuring traceability to national and international standards.
We offer three distinct services for the calibration and validation of our packaging machines:
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Audion Factory Calibration: Ensures precise sealing parameters of the packaging machine, marking the first step towards ISO 11607-2:2019 compliance.
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IQ/OQ Check (Installation/Operational Qualification): Verifies that the machine and materials consistently produce the required seal. Audion provides essential documentation for your validation process.
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Seal Integrity Tests: Our technician will use calibrated instruments and test kits to conduct thorough inspections. A detailed certificate, including all relevant documentation, will be provided upon completion. For regular seal inspection, we offer a comprehensive range of tools and accessories tailored to your specific needs.
Benefits
The Audion D 542 AHSV validatable continuous band sealer gives you the following benefits
- Reliable and Durable:
- Built with Audion’s renowned stainless-steel design, the machine delivers worry-free, low-maintenance operation, ensuring long-term performance in high-demand environments.
- Unmatched Seal Integrity:
- Ensures the highest level of validation precision, providing consistent, hermetic seals critical for medical and pharmaceutical packaging.
- Advanced Process Control:
- Audion Touch Techware allows precise management of key sealing parameters (temperature, pressure, speed), with alarms and reject mode to ensure uncompromised product quality.
- User-Friendly Interface:
- The intuitive 7-inch touchscreen makes setup, process management, and recipe creation easy, improving efficiency and reducing operator errors.
- Enhanced Operational Safety:
- Optionally only registered users can operate the machine by logging in with a unique ID and password, preventing unauthorized access, maintaining strict control over the sealing process and ensuring compliance with safety protocols.
- Versatile Sealing:
- Electrically adjustable seal head and conveyor height accommodate various bag sizes, making it ideal for versatile packaging and product requirements.
Options
The following options are available on the Audion D 542 AHSV validatable continuous band sealer
- User Admin:
- Access control with login ID and password
- Printer option:
- Label printer for printing tracing information on labels to apply on the packaging
- Barcode scanner:
- Enables quick seal recipe change by scanning a barcode
Accessories
The following accessories are available on the Audion D 542 AHSV validatable continuous band sealer
- ATM-R
- Audion Temperature Meter with Round Temperature Probe
- AFMR
- Audion Seal Force Measurement Ring
- ASM
- Audion Speed Meter
Spare Parts
Almost all Audion machine parts are readily available from stock, ensuring timely replacements and maintaining high seal quality during your packaging processes.
- Webshop
- ← Click here to visit our webshop to explore the range of Audion original quality wearing parts.
Applicable Standards:
Offering the highest level of validation the Audion D 542 AHSV is fully compatible to the following directives and certifications:
- Regulatory Framework:
- 2006/42/EC, 2014/30/EU
- General Safety:
- EN-ISO 12100, EN-ISO 14118, EN-IEC 60204+1, EN-ISO 13850
- Sterilization and Packaging:
- ISO 11607-1, EN 868-5, EN 868-9
- Temperature Safety:
- EN-ISO 13732-1
Specifications
More specifications of the Audion D 542 AHSV validatable band sealer
- Type of machine:
- Validatable Horizontal Continuous Band Sealer
- Control system:
- Audion Touch Techware Equipped with Audion Temperature Controller (ATC) + 7 inch touchscreen (ADC) and multi-language settings
- Validatable:
- Yes
- Data transfer:
- USB memory stick
- Max. seal temperature:
- max. 250°C ± 5°C
- Seal length:
- Unlimited
- Seal width:
- 10 mm cross-hatch seal
- Max. bag length:
- Min. 55 up to max. 460 mm
- Sealer height adjustment:
- 1009 - 1209 mm
- Conveyor belt height adjustment:
- 769 - 829 mm
- Conveyor belt width:
- 250 mm
- Sealing speed:
- Max. 10 meter per minute
- Max. total carrying weight of conveyor:
- 10 kg
- Covering:
- Stainless steel
- Dimensions:
- 1396mm (L) x 587mm (W) x 1009mm (H)
- Type of package:
- Ready-Made-Bags
- Thickness of film:
- min. 25 / max. 150 micron (depends on the type of material)
- Type of film:
- PE / PP / Paperlaminates, Alu laminates and other laminates up to 0,2mm
- Voltage:
- 230 V +/- 10%
- Power:
- 1100 W
- Weight:
- +/- 100 kg
- IP value:
- IP20
- Applicable standards:
- EN-ISO 12100, EN-ISO 14118, EN-IEC 60204+1, EN-ISO 13732-1, EN-ISO 13850
Explore our options
Customize your D 542 AHSV
Printer option:
Label printer for printing tracing information on labels to apply on the packaging
Barcode scanner:
Enables quick seal recipe change by scanning a barcode.
User Admin:
Access control with login ID and password
Let's have a chat
Do you want to know what the Audion D 542 AHSV can offer for your company? Please feel free to contact us as we are looking forward to explore together which packing solutions benefits you most.
International Sales
Audion
Related products
D 547 AHS Horizontal Continuous Band Sealer
Stainless steel heavy-duty horizontal continuous band sealer, electrically adjustable in height
- Seal width: 10 mm
- Throughput: Max. 10 meter per minute
- Control panel: Digital, incl. memory feature
- Integrated printer: Optional
- Support stand: Yes, electrical
- Conveyor belt: Yes
- Max. weight on conveyor 10 kg
D 542 AVTSV Validatable Vertical Continuous Band Sealer
Validatable heavy-duty vertical band sealer for uncompromised seal integrity
- Seal width: 10 mm cross-hatch seal
- Throughput: Max. 10 meter per minute
- Control panel: Audion Touch Techware Equipped with Audion Temperature Controller (ATC) + 7 inch touchscreen (ADC)
- Integrated printer: Optional
- Support stand: Yes
- Conveyor belt: Yes
- Max. weight on conveyor 10 kg
