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Power Sealer TC XL
The Power Sealer TC XL is designed for making long and temperature controlled hermetic seals
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We are more than willing to support you with your request or run a demo with your packaging
Creating long high quality temperature controlled seals
Power Sealer TC XL is a temperature controlled impulse sealer and has been designed following the critical packaging needs in High-tec and Food industry where temperature controlled sealing and a process alarm on seal temperature is required. The integrated temperature controller ensures that every seal is made at the same temperature, creating the same reliable seal result, even during intensive operation.
The heavy duty construction and high performance bi-active seal bars produce a straight and secure 8 mm seal up to a length of 2500 mm without any concession to seal integrity. Ideal for protecting your largest products with protective film covers to ensure a safe and secure storage or transport within the supply chain.
This pneumatically operated packaging solution can seal most modern film types like PE, aluminum laminated and antistatic film types up to 400 micron.
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The optional vacuum system (standard equipped with a powerful and almost maintenance-free 20m3 Venturi pump) is ideal for applications requiring vacuum or modified atmosphere packaging (MAP) of bulk products. This also enables you to minimize the package size and transport/storage costs and to optimally preserve and prolong the quality of your products.
Benefits:
- Well suited for sealing extra long film lengths of custom bags and protective coverings
- Large seal opening (45 mm)
- Temperature controlled sealing ensuring consistent seal results
- Parameter monitoring on seal temperature (alarm stop)
- Audion Touch Techware integrated: to set up to 50 recipes for each different product /film combination
- Excellent Audion services available for maintenance and spare parts.
This makes your machine unique
We work together with you in providing the best quality packaging machines to help you grow your business
Guaranteed ultimate seal integrity
Extra long bi-active sealbars produce a consistent 8 mm seal over the entire lenght of up to 2500 mm.
Robust and user-friendly by design
Special heavy-duty construction to facilitate intensive use and ultimate performance and reliability.
Uniquely embedded technologies
Sealing & cooling temperature, sealing time and eventual vacuum & gas cycles are controlled, ensuring a consistent seal quality, even during intensive sealing. An alarm can be set on eventual deviation in seal temperature. Sealing temperature can be officially calibrated by applying Audion Factory Calibration (optional).
Minimizes transport costs and storage space
Extra powerful Venturi pump integrated within the optional vacuum system creating a perfectly fitted protection for your product(s) and reduces the package size.
Video's Power Sealer TC XL
An integrated vacuum and/or gas flush system
The PSR TC XL can be configured for "sealing only" or with an integrated vacuum system.
The Audion Vacuum Power Sealer TC XL is equipped with a 20m3 Venturi pump and extra wide vacuum nozzle enabling a powerful vacuum result, ideal for operating in a continuous packaging process, reducing production time. The pump is virtually maintenance free (operating without oil).Â
The vacuum system can be combined with gas flush to create modified atmosphere packaging (MAP). The gas flush system ensures safe and quality-controlled packaging of all kinds of products, enabling extended shelf life of food and non-food products and actively prevents the change of metals oxidizing of e.g. electric equipment and devices.Â
An integrated vacuum system can be used for:
- Volume reduction of the package to save storage and shipment costs
- Applying a modified atmosphere (MAP) to extend the shelf-life of food products
- Prevention of oxidation of, for example, electrical appliances and metal parts
Benefits
The Audion Power Sealer TC XL gives you the following benefits
- Powerful 8 mm seal:
- Suitable for sealing most modern film like PE, anti-static film (to make reliable (extra large) bags and sleeves).
- Excellent seal integrity:
- The pneumatic bi-active sealing bars produce a powerful and evenly distributed seal pressure at each sealing cycle to ensure a hermetic seal, even during repetitive use.
- Protected seal cycle:
- No errors can be tolerated. Therefore an integrated 3 level log-in (operator, supervisor and administrator protected seal cycles) comes standard in the Power Sealer TC XL.
- Optimized output:
- Large lengths of film can be efficiently sealed at once, reducing production time and providing a representative and reliable protection of your products.
- Parameter monitoring:
- On seal temperature (alarm stop)
Options
The following options are available on the Audion Power Sealer TC XL
- Integrated vacuum / gasflush system:
- Reduces package size and/or preserves and extends the shelf life of food or erosion-sensitive products using a virtually maintenance-free powerful built-in 20m3 Venturi pump (if needed in combination with MAP)
- Pneumatic cutting device:
- Enables you to remove the rest film above the seal preventing contamination inside the bag opening
Accessories
The following accessories are available on the Audion Power Sealer TC XL
- Barcode scanner:
- Allows you to quickly scan the ideal seal parameter recipe when sealing different film types / thicknesses
- Set of wearing parts:
- Convenient set for quickly replacing the PTFE, rubber and seal wire to do easy maintenance. To guarantee an optimal sealing result, also after regular use.
Specifications
More specifications of the Audion Power Sealer TC XL
- Seal length:
- 2500 mm
- Seal width:
- 8 mm
- Easy-to-operate Audion Touch Techware:
- Equipped with integrated Audion Temperature Controller (ATC)
- Critical seal parameter recipes:
- Up to 50 recipes can be stored
- Downloadable batch information:
- Batch information of critical seal-parameters can be downloaded (USB stick)
- Foot operation:
- Yes
- Configurable to customer specific requirements:
- Yes
- Film type:
- Suitable for sealing various modern film types including thick films and special laminates
- Covering:
- stainless steel covering
- Classification:
- 2014/35/EU Low Voltage Directive, 2006/42/EC Machine Directive, 2014/30/EU EMC-Directive, RoHS 2 2011/65/EU Directive; EN-ISO 11607-2, EN-ISO 12100, EN-ISO 4414, EN-ISO 14118, EN-IEC 60204-1
Explore our options
Customize your Power Sealer TC XL to your needs
Optimized Vacuum / Gasflush process
Integration of a venturi vacuum system will enable you to reduce voluminous packaging or extend the shelf life of food or erosion-sensitive products.
Extra seal comfort
A convenient work table supports the weight of longer (slim) objects, leaving the operator's hands free to guide the film straight between the seal bars.
Ultimate hygiene & visual presentation
A pneumatic cutting device is recommendable to minimize dirt or dust inside the bag opening. The residual film above the seal will be cut in this way, creating a nice, clean and straight appearance.
Discover our Power Sealer line:
This no-nonsense Power Sealer forms the solid basis of the renowned Power Sealer line. The outstanding 5 mm sealing performance is achieved by a pneumatic bi-active and time-controlled impulse sealing system. Optional vacuum system feature can be integrated.
This model is validatable and generates an 8 mm temperature- and time controlled seal. The validation enables that critical seal variables like seal force, seal temperature and seal time are being controlled. Optional vacuum system feature can be integrated.
The Power Sealer TC is a high-performance temperature controlled sealing machine designed for demanding packaging needs in the high-tech and food industries. It features a durable stainless steel housing, touchscreen interface, and powerful bi-active and pneumatic seal bars that ensure consistent, airtight seals. Optional vacuum system feature can be integrated.
The next step in the Power Sealer line is the Plus version. With its unique and most precise system of validation it meets todays' most stringent packaging requirements. 8 mm Temperature- , time- and force controlled seal. Includes Audion Touch Techware. Optional vacuum system feature can be integrated.
Our flagship model in the Power Sealer line. Especially designed for dusty, humid or regulated (clean room) production environments. Highly advanced validatable impulse sealer. An 8 mm temperature-, time and force controlled seal. Includes Audion Touch Techware. Optional vacuum system feature can be integrated. Also available in Bag-in-box configuration.
The Power Sealer TC XL and Power Sealer PLUS XL have the largest sealing length of the Audion Power Sealer range. With a sealing length of 2500 mm they can effortlessly provide your largest products with customized packaging or protective covers by means of an 8 mm seal. Available in a temperature controlled model (PSR TC XL) and a validatable model (PSR PLUS XL) with validation on temperature-, time- and seal force controlled sealing. Optional vacuum system feature can be integrated.
Unique steamsealer enabling bags to be sealed without electrical power supply. Instead, it uses pressurized steam to operate. suitable for explosive environments. 8 mm temperature controlled seal. Optional vacuum system feature can be integrated.
Let's have a chat
Do you want to know what the Audion Power Sealer XL can offer for your company? Please feel free to contact us as we are looking forward to exploring together which packing solutions benefit you most.
International Sales
Audion
Related products
Power Sealer PLUS XL
High-end extra large industrial impulse sealer with validation feature
- Seal width: 8 mm
- Seal length: 2500 mm
- Type of seal: Temperature-, time- and pressure controlled impulse seal (for PLUS serie)
- Powered: Pneumatic (air)
- Operating: Touchscreen /50 pre-set recipes
- Validatable: Yes
- Vacuum & gas flush system: Yes, optional
- Compatible with: EN 868-5 / DIN 58953 / part 7 norms / ISO 11607-2 / ISO/TS 16775
- Accuracy: ++++
Vacuum Power Sealer PLUS IP65 Bag-in-box
For bag-in-box packaging operations that require complete quality control, high sanitation and excellence in vacuum results
- Seal width: 8 mm
- Seal length: 1720 mm
- Type of seal: Temperature-, time-, and pressure controlled impulse seal
- Powered: Pneumatic (air)
- Operating: Touchscreen /50 pre-set recipes
- Validatable: Yes
- Vacuum & gas flush system: Yes, standard
- Compatible with: EN 868-5 / DIN 58953 / part 7 norms / ISO 11607-2 / ISO/TS 16775
- Accuracy: ++++
Power Sealer PLUS
High-end industrial validatable impulse sealer designed for most critical and heavy duty packaging applications
- Seal width: 8 mm
- Seal length: 520 | 720 | 1020 | 1320 mm
- Type of seal: Temperature-, time- and pressure controlled impulse seal
- Powered: Pneumatic (air)
- Operating: Touchscreen /50 pre-set recipes
- Validatable: Yes
- Vacuum & gas flush system: Yes, optional
- Compatible with: EN 868-5 | DIN 58953 | part 7 norms | ISO 11607-2 | ISO/TS 16775
- Accuracy: ++++
Power Sealer Temperature Controlled
Advanced industrial impulse sealer with integrated Audion Temperature Controller designed for high-tec and food industry
- Seal width: 8 mm
- Seal length: 520 | 720 | 1020 mm
- Type of seal: Temperature and time controlled impulse seal
- Powered: Pneumatic (air)
- Operating: Audion Touch Techware / 50 recipes
- Validatable: Calibration possible at temperature value
- Vacuum & gas flush system: Yes, optional
- Compatible with: Compatible with EN 60204-1 and fully complies to ISO 12100, ISO 4414 and ISO 14118.
- Accuracy: +++
FAQ Power Sealer TC XL
Frequently asked questions regarding Power Sealer Temperature Controlled XL
PSR TC XL
Yes. It is a temperature-controlled impulse sealer for extra-long seals up to 2500 mm, developed for the high-tech and food industries. It seals large products in custom bags or protective covers for safe storage and transport. Long sections of film are sealed in a single operation, saving production time.
The Audion Power Sealer TC XL produces a seal up to 2500 mm long and 8 mm wide. The sealing-bar opening, the gap between the bars when they are open, is 45 mm. This allows thicker bags or protective covers to fit between the bars. The bi-active sealing bars heat the film from both sides and provide a consistent seal along the full seal length.
The Audion Power Sealer TC XL can seal PE (polyethylene) film, aluminium-laminated film, antistatic film, thick films and special laminates. The specified maximum film thickness is 400 microns. To be sure, always have Audion test your film in advance to check that it is suitable for your application.
The Audion Power Sealer TC XL controls and monitors sealing temperature, while the Power Sealer PLUS XL also monitors sealing time and sealing pressure for a validatable sealing process. Both models produce a seal 2500 mm long and 8 mm wide. The TC XL stops the sealing cycle with an alarm if the temperature deviates, but does not monitor sealing pressure. The PLUS XL measures sealing force with an accuracy of 1 N. Choose the TC XL when temperature control is sufficient and the PLUS XL when your packaging process requires validation of temperature, time and pressure.
Yes. With an optional vacuum system, the Audion Power Sealer TC XL can vacuum-pack and seal large bags. This system consists of a virtually maintenance-free venturi pump and an extra-wide vacuum nozzle. The vacuum system can be combined with a gas supply for MAP (Modified Atmosphere Packaging), or packaging with protective gas. Vacuum packaging can reduce package volume and therefore save space during storage and transport. Vacuum and protective gas can also help reduce oxidation of metal parts.
When sealing packaging for long, narrow products with the Audion Power Sealer TC XL, a worktable supports the weight of the product. This leaves both hands free to position the film straight between the sealing bars. You start the sealing cycle with the foot pedal. The support helps keep the film straight during sealing, without you having to hold the product at the same time.
Yes. The Audion Power Sealer TC XL can be equipped with an optional pneumatic cutter, which operates using compressed air. This cutter removes excess film above the seal and gives the packaging a neat, straight finish. This option is particularly suitable when a well-presented package is important.
Audion Touch Techware with the integrated Audion Temperature Controller stores up to 50 programmes, one for each product and film combination. Three-level login (operator, supervisor and administrator) is standard, and batch information for critical parameters can be downloaded via USB. A barcode scanner lets you quickly select the correct recipe.
The Audion Power Sealer TC XL monitors sealing temperature and stops the sealing cycle with an alarm if the temperature deviates. For a packaging process that must be validated in accordance with ISO 11607-2, temperature monitoring alone is not sufficient. Audion can advise you on the machine version and validation documentation needed for your application, and whether the Power Sealer PLUS XL is the right choice.
The machine dimensions for the Audion Power Sealer XL series are 2400 or 2900 mm wide, 982 mm deep and 1289 mm high, with an additional 200 mm of height adjustment. The sealing height is electrically adjustable.
