The high seal technology integrated in the Audion Vacuum Power Sealer PLUS 1020 (VAC PSR PLUS 1020) is suitable for use within a cleanroom environment and enables our customer to seal their thick PEMD bags effortlessly. The machine’s powerful pneumatic seal bars ensure a consistent high seal quality and a reliable straight 8 mm seal over the entire length even with intensive 24/7 use.
This validatable Power Sealer is standard equipped with the advanced and easy-to-use Audion Touch Techware (a touchscreen control panel combined with Audion temperature controller (ATC) that operates on Audion software). The stainless steel industrial VAC PSR PLUS gives our customer full control over the critical seal parameters (seal force, seal time, vacuum time and seal and cooling temperature) which allows the impulse sealer to be used within validated processes.
An integrated vacuum system with a powerful practically maintenance free Venturi pump allow their packages to be vacuum packed to the products requirements. The optional twin nozzle and vacuum skip function (VSF) options provide the requested optimized vacuum draw point and enables the vacuum sensor to measure the vacuum pressure more securely. The VSF option allows the machine to earlier abort the vacuum process when the set vacuum level has been reached. Therefore the customer is assured of a consistent vacuum package quality that meets the products requirements.
The used compressed air that is used for the machine’s pneumatics and Venturi pump is discharged outside their cleanroom with the help off an external exhaust that is connected to the valves/cylinders and Venturi Pump. This prevents contamination of the cleanroom environment the machine is operating in.
Our customer requires the seal to be as close to the product inside the bag as possible. To enable this request our engineering team reversed the seal bars of the machine, allowing the seal wire to be at the front and the rubbers to be on the backside of the seal bars. This enables the seal to be placed within 25 mm of the product inside the PEMD bag.
Special bag stretchers keep the bag tensioned, so that no wrinkles arise and an consistent seal can be made over the entire length. After the vacuum process has finished a cutting device removes the excess film above the seal minimizing the package volume.