Validatable Power Sealer

A validatable sealer is a compressed-air-operated impulse sealer that monitors the critical sealing parameters of sealing temperature, sealing time and sealing pressure. This makes the sealing process verifiable and keeps products safely packaged during transport and storage, including long-term storage. The Power Sealer produces a validatable 8 mm seal, even during intensive use. The machine is intended for companies that need to provide evidence of their sealing process, for example in the medical, pharmaceutical, food and high-tech industries.

Sealing temperature, sealing time and sealing pressure. Sealing pressure is monitored with a tolerance in 10 N increments. Cooling temperature and any vacuum and gas flushing cycles are also controlled to maintain consistent seal quality. The temperature controller can be calibrated, and optional visualisation software allows you to export and analyse sealing data.

Both are validatable for temperature, time and pressure, but the PLUS is more precise and offers more features. The Validatable model has a digital panel and 1 recipe and monitors pressure in 10 N increments. The PLUS measures sealing force to 1 N, also monitors cooling time, and features a touchscreen with 50 recipes, USB data logging, three-level login, seal lengths up to 1320 mm and ISO Class 5 cleanroom certification.

The Validatable Power Sealer is compatible with EN 868-5 and DIN 58953-7. The VAL PSR and VAL VAC PSR series fully comply with ISO 11607-2 and ISO/TS 16775. The machine also complies with relevant European directives and safety standards, including the Low Voltage Directive 2014/35/EU, Machinery Directive 2006/42/EC, EMC Directive 2014/30/EU, RoHS 2, EN ISO 12100, EN ISO 4414, EN ISO 14118 and EN IEC 60204-1.

The Validatable Power Sealer is available with seal lengths of 520, 720 and 1020 mm and a seal width of 8 mm. The machine seals PE and aluminium-laminated bags up to 2 x 200 microns. The Power Sealer PLUS is suitable for thicker films up to 2 x 300 microns.

Yes. The machine is available as a seal-only version or as a Validatable Vacuum Power Sealer (VAL VAC PSR) with a venturi pump and gas flushing system for MAP. Multiple vacuum and gas flushing cycles are possible.

IQ stands for Installation Qualification and OQ for Operational Qualification. Together, they provide documented evidence that the packaging equipment is correctly installed, operates according to requirements and performs safely. For validated packaging processes under ISO 11607-2, this is a standard part of the documentation. Audion performs IQ/OQ on the Validatable Power Sealer.

We recommend having a validatable sealer calibrated annually. Audion has its own certified calibration service for both new and operational Power Sealers. After calibration, you receive an Audion calibration certificate.

Yes. Data logging, or process recording, allows you to record the critical sealing parameters. The optional visualisation software lets you export and analyse this sealing data. This allows you to demonstrate the sealing temperature, sealing time and sealing pressure used for each batch. For standard USB export per batch and multiple user levels, choose the Power Sealer PLUS.

Various options are available for cleanroom use, such as a low-silicone design, ESD, external extraction and various filters. Different vacuum nozzles are available for vacuum packaging, including wide, single, multiple and extended versions. A powder filter and liquid separator help prevent contamination of the vacuum system. An industrial frame with various bag supports is also available, allowing the sealer to be set at the desired working height and angle.