Products
Validatable Power Sealer
Powerful and solid impulse sealer to control critical seal parameters and make consistent 8 mm seals
Interested in our Validatable Power Sealer models?
We are more than willing to support you with your request or run a demo with your packaging
Validatable Power Sealer customized to your needs
Critical sealing parameters, such as sealing force, sealing temperature and sealing time are monitored with the Validatable Power Sealer to ensure end-to-end safety of your products during transport within the supply chain.
The care-free nature of these validatable impulse sealers contributes to an efficient and reliable workflow. The powerful pneumatically driven sealbars provide a reliable validatable 8 mm seal, even during intensive use.
The Power Sealer is fully configurable to make the ultimate fit to your market. Every option is smartly engineered by Audion with one objective: creating the perfect package for your securely protected product, meeting all requirements in your market.
Your Power Sealer advantages:
- Uncompromised product protection for both (long-term) storage and transportation
- Monitored and controlled critical seal parameters (1 recipe)
- Expert in-house (re)-calibration services and replacement parts available from stock
- Data logging available
- Increased ease of work and reduction of product waste
- All our Validatable Power Sealer models are compatible with EN 868-5 and DIN 58953, part 7 norms. Our Val PSR / Val Vac PSR series also fully comply with the ISO 11607-2 and ISO/TS 16775
This makes your machine unique
We work together with you in providing the best quality packaging machines to help you grow your business
Easy-to-use
User-friendly digital control panel (calibratable temperature controller)
Continuous high seal quality
Sealing temperature, sealing time and seal force are controlled and monitored, ensuring a consistent seal quality, even during higher sealing intensity.
Engineered to maximize your product safety
Select from countless standardized configurable options
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Benefits
The Audion Validatable Power Sealers give you the following benefits
- Integrated Validation:
- Your impulse sealer can be controlled and monitored on critical seal parameters like seal temperature, seal time and seal pressure.
- Reliability on every seal:
- Bi-active validatable sealing bars guarantee a strong and reliable seal even for thicker bags.
- Every sealer custom-fit:
- The wide selection of available options ensures the best fit packaging machine for your market.
- Full safety:
- Care-free packaging solution that fully complies with the ISO 11607-2 and ISO/TS 16775 validation requirements.
Options
The following options are available on the Audion VAL PSR
- Clean room solutions:
- In order to meet with the stringent requirements of your cleanroom classification Audion offers several solutions like silicone poor, ESD, external exhaust, various filters etc.
- Calibration service:
- Audion has her own certified calibration service to guarantee that your packaging solution is always performing at calibrated values. Take advantage of first-hand factory knowledge and expertise, parts readily available from stock and fast processing to get your machine returned in the best possible state and ready for production resumption.
- IQ / OQ:
- The purpose of the Installation Qualification and Operational Qualification is to establish documented evidence that the packaging equipment is correctly installed, operates according to requirements, and performs safely.
Accessories
The following accessories are available on the Audion VAL PSR
- Industrial Support Frame:
- To optimize sealing height, sealing angle and maximize ergonomic advantages. Various extra support options are available to suit your need.
- Set of wearing parts:
- Convenient set for quickly replacing the PTFE, rubber and seal wire to do easy maintenance. To guarantee an optimal sealing result, also after regular use.
Spare parts
Almost all Audion machine parts are readily available from stock, ensuring timely replacements and maintaining high seal quality during your packaging processes.
- Webshop
- Visit our webshop to explore the range of Audion original quality wearing parts.
- Electric foot pedal:
- Allows for hands-free operation, particularly useful when handling wider bags. Note: serves as a replacement for the standard foot pedal supplied with PSR models.
Specifications
More specifications of the Audion Validatable Power SealerÂ
- Seal length:
- 520, 720 or 1020 mm
- Seal width:
- 8 mm
- Type of seal:
- Temperature-, time- and force controlled impulse seal
- Validation feature:
- Seal temperature, seal time and seal force (tolerance per 10N) can be controlled.
- Operation:
- Digital control panel, 1 recipe
- Covering:
- Stainless steel
- Pedal operated:
- Yes
- Type of film:
- PE (Polyethylene), Aluminum Laminated Bags
- Required air pressure:
- > 6 Bar
- Thickness of film:
- 2 x 200 micron
- Classification:
- 2014/35/EU Low Voltage Directive; 2006/42/EC Machine Directive; 2014/30/EU EMC-Directive; RoHS 2 2011/65/EU, EN-ISO 11607-2; EN-ISO 12100, EN-ISO 4414, EN-ISO 14118, EN-IEC 60204-1
Explore your options
Customize your Validatable Power Sealer to your unique requirements
Monitor all critical seal parameters
Visualization software to export and investigate the seal data.
Comply with the regulations
Especially designed (cleanroom) solutions are available to guarantee the safety and quality of your products, such as exhaust options or an electrostatic discharge function
Calibration certificate by Audion
Our experienced service engineers apply their in-house expertise to calibrate both your new and operational Power Sealers to safeguard and maintain the highest standard of seal integrity
Discover our Power Sealer line:
This no-nonsense Power Sealer forms the solid basis of the renowned Power Sealer line. The outstanding 5 mm sealing performance is achieved by a pneumatic bi-active and time-controlled impulse sealing system. Optional vacuum system feature can be integrated.
This model is validatable and generates an 8 mm temperature- and time controlled seal. The validation enables that critical seal variables like seal force, seal temperature and seal time are being controlled. Optional vacuum system feature can be integrated.
The Power Sealer TC is a high-performance temperature controlled sealing machine designed for demanding packaging needs in the high-tech and food industries. It features a durable stainless steel housing, touchscreen interface, and powerful bi-active and pneumatic seal bars that ensure consistent, airtight seals. Optional vacuum system feature can be integrated.
The next step in the Power Sealer line is the Plus version. With its unique and most precise system of validation it meets todays' most stringent packaging requirements. 8 mm Temperature- , time- and force controlled seal. Includes Audion Touch Techware. Optional vacuum system feature can be integrated.
Our flagship model in the Power Sealer line. Especially designed for dusty, humid or regulated (clean room) production environments. Highly advanced validatable impulse sealer. An 8 mm temperature-, time and force controlled seal. Includes Audion Touch Techware. Optional vacuum system feature can be integrated. Also available in Bag-in-box configuration.
The Power Sealer TC XL and Power Sealer PLUS XL have the largest sealing length of the Audion Power Sealer range. With a sealing length of 2500 mm they can effortlessly provide your largest products with customized packaging or protective covers by means of an 8 mm seal. Available in a temperature controlled model (PSR TC XL) and a validatable model (PSR PLUS XL) with validation on temperature-, time- and seal force controlled sealing. Optional vacuum system feature can be integrated.
Unique steamsealer enabling bags to be sealed without electrical power supply. Instead, it uses pressurized steam to operate. suitable for explosive environments. 8 mm temperature controlled seal. Optional vacuum system feature can be integrated.
Available spare parts
Spare parts set for Power Sealer
520|720|1020|1320 IST/MV (TC)(MED)(PLUS)(IP65)(SILA)
£272.00 excl. VAT
Silicone rubbers for Power Sealer
520 | 720 | 1020 | 1320 (VAC) PSR models
£46.60 excl. VAT
Related products
NEW MEDSEAL® - MSIDV + ATC/ALK
Electrically driven medical industrial validatable impulse sealer with integrated Audion Temperature Controller (ATC)
- Seal width: 8 mm
- Seal length: 460 | 610 mm
- Type of seal: Temperature-, time- and pressure controlled impulse seal
- Powered: Electric
- Operation: LCD Key Panel (ALK) / 10 pre-set seal recipes
- Validatable: Yes
- Vacuum & gas flush system: No
- Compatible with: EN868-5, section 4.3.2. and DIN 58953 part 7 and ISO 11607-1
- Accuracy: +++
Power Sealer PLUS
High-end industrial validatable impulse sealer designed for most critical and heavy duty packaging applications
- Seal width: 8 mm
- Seal length: 520 | 720 | 1020 | 1320 mm
- Type of seal: Temperature-, time- and pressure controlled impulse seal
- Powered: Pneumatic (air)
- Operating: Touchscreen /50 pre-set recipes
- Validatable: Yes
- Vacuum & gas flush system: Yes, optional
- Compatible with: EN 868-5 | DIN 58953 | part 7 norms | ISO 11607-2 | ISO/TS 16775
- Accuracy: ++++
Power Sealer Temperature Controlled
Advanced industrial impulse sealer with integrated Audion Temperature Controller designed for high-tec and food industry
- Seal width: 8 mm
- Seal length: 520 | 720 | 1020 mm
- Type of seal: Temperature and time controlled impulse seal
- Powered: Pneumatic (air)
- Operating: Audion Touch Techware / 50 recipes
- Validatable: Calibration possible at temperature value
- Vacuum & gas flush system: Yes, optional
- Compatible with: Compatible with EN 60204-1 and fully complies to ISO 12100, ISO 4414 and ISO 14118.
- Accuracy: +++
Let's have a chat
Do you want to know what the Audion Validatable Power Sealer - VAL PSR can offer for your company? Please feel free to contact us as we are looking forward to exploring together which packing solutions benefit you most.
International Sales
Audion
FAQ Validatable Power Sealer
Frequently Asked Questions About the Validatable Power Sealer
Validatable Power Sealer
A validatable sealer is a compressed-air-operated impulse sealer that monitors the critical sealing parameters of sealing temperature, sealing time and sealing pressure. This makes the sealing process verifiable and keeps products safely packaged during transport and storage, including long-term storage. The Power Sealer produces a validatable 8 mm seal, even during intensive use. The machine is intended for companies that need to provide evidence of their sealing process, for example in the medical, pharmaceutical, food and high-tech industries.
Sealing temperature, sealing time and sealing pressure. Sealing pressure is monitored with a tolerance in 10 N increments. Cooling temperature and any vacuum and gas flushing cycles are also controlled to maintain consistent seal quality. The temperature controller can be calibrated, and optional visualisation software allows you to export and analyse sealing data.
Both are validatable for temperature, time and pressure, but the PLUS is more precise and offers more features. The Validatable model has a digital panel and 1 recipe and monitors pressure in 10 N increments. The PLUS measures sealing force to 1 N, also monitors cooling time, and features a touchscreen with 50 recipes, USB data logging, three-level login, seal lengths up to 1320 mm and ISO Class 5 cleanroom certification.
The Validatable Power Sealer is compatible with EN 868-5 and DIN 58953-7. The VAL PSR and VAL VAC PSR series fully comply with ISO 11607-2 and ISO/TS 16775. The machine also complies with relevant European directives and safety standards, including the Low Voltage Directive 2014/35/EU, Machinery Directive 2006/42/EC, EMC Directive 2014/30/EU, RoHS 2, EN ISO 12100, EN ISO 4414, EN ISO 14118 and EN IEC 60204-1.
The Validatable Power Sealer is available with seal lengths of 520, 720 and 1020 mm and a seal width of 8 mm. The machine seals PE and aluminium-laminated bags up to 2 x 200 microns. The Power Sealer PLUS is suitable for thicker films up to 2 x 300 microns.
Yes. The machine is available as a seal-only version or as a Validatable Vacuum Power Sealer (VAL VAC PSR) with a venturi pump and gas flushing system for MAP. Multiple vacuum and gas flushing cycles are possible.
IQ stands for Installation Qualification and OQ for Operational Qualification. Together, they provide documented evidence that the packaging equipment is correctly installed, operates according to requirements and performs safely. For validated packaging processes under ISO 11607-2, this is a standard part of the documentation. Audion performs IQ/OQ on the Validatable Power Sealer.
We recommend having a validatable sealer calibrated annually. Audion has its own certified calibration service for both new and operational Power Sealers. After calibration, you receive an Audion calibration certificate.
Yes. Data logging, or process recording, allows you to record the critical sealing parameters. The optional visualisation software lets you export and analyse this sealing data. This allows you to demonstrate the sealing temperature, sealing time and sealing pressure used for each batch. For standard USB export per batch and multiple user levels, choose the Power Sealer PLUS.
Various options are available for cleanroom use, such as a low-silicone design, ESD, external extraction and various filters. Different vacuum nozzles are available for vacuum packaging, including wide, single, multiple and extended versions. A powder filter and liquid separator help prevent contamination of the vacuum system. An industrial frame with various bag supports is also available, allowing the sealer to be set at the desired working height and angle.
