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Packaging in cleanrooms

Packing demands in life science are ever-increasing due to the complexity and vulnerability of components to be packed.

Our vision on high-tech

In this article we will discuss the unique properties of the Power Sealer and how they come into their own in the packaging of high-tech parts in cleanroom conditions.

Audion Packaging Machines has been the trusted supplier of packaging solutions to suppliers and leading companies active in precision technology and high-tech markets for many years. 

The high-tech industry continues to grow unabated. At the same time, we see that the demands placed on components are increasing. Companies and suppliers must continue to innovate and design, produce and assemble at the highest level in order to maintain their competitive edge. Packaging is extremely important, especially for high-quality equipment, machines, machine parts or loose precision components. This is mainly driven by the ever-increasing complexity and vulnerability of these components.

Calibration Services Audion

Power Sealer in precision technology and cleanroom conditions

Many of the leading companies we supply to have a cleanroom environment. A cleanroom is a clean working environment that is designed to reduce or eliminate contamination of the product, production process or research taking place in that environment. The atmosphere in a (ISO 5) cleanroom must contain 10,000 times fewer particles larger than 0.5 µm than normal atmosphere. That’s from 35 million parts per cubic metre to about 3,500. Audion Packaging Machines has developed a vacuum sealer specifically designed for use in cleanroom environments. A number of important adjustments have been made for this purpose. These adjustments were made after intensive cooperation with contamination experts from various companies. This has resulted in a range of sealers and vacuum sealers that fully meet all the requirements of an ISO 5 cleanroom environment.

Calibration and validation in cleanroom environments

Especially in the high-tech and medical world, there is a high demand for process validation. Each package must meet specific requirements. Especially in the medical world it is important to use sealers that can be calibrated, which makes validation of sealing processes possible. Validation of sealing processes ensures that guarantees can be given for the continuous quality of the seal. This concerns parameters such as sealing pressure, sealing time and temperature. The Powersealer can be supplied with a calibration certificate if required.

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Innovation

Like many of our customers active in the precision and high-tech industry, we also continue to innovate, in terms of quality, operating comfort and convenience, but also in terms of connectivity and local/remote data analysis.

Powersealer USPs:

  • Proven quality in cleanroom environments
  • Different sizes (520 mm, 720 mm, 1020 mm)
  • Validated sealing process possible
  • Calibration possible
  • Easy to operate
  • All models in stainless steel
  • Vacuum by means of clean Venturi pump
  • Multiple compressed air extraction options
  • Extensive customisation possible

Audion Packaging Machines

Audion Packaging Machines was founded in 1947 and is a manufacturer of machines for packaging solutions. Our head office is located in the Netherlands and has production locations in the Netherlands and Germany. With a global network, we are represented in more than 65 countries. One of the unique features of Audion Packaging Machines is that, unlike other machine builders, we manage all engineering and production in-house. The advantage of in-house engineering and production is that, in addition to a wide standardised product range, we are also able to develop very customer-specific packaging solutions.

Calibration and validation

Expert in-house (re)-calibration services and replacement parts available from stock

Integrated vacuum / gas flush system

All validatable Power Sealers can be configured for ‘sealing only’ or with an integrated vacuum system.

Total control

Control all critical seal parameters and export them to investigate the seal data.


Products used for this solution

Power Sealer validatable

Power Sealer validatable

Powerful industrial validatable impulse sealer

  1. Seal width: 8 mm
  2. Seal length: 520 | 720 | 1020 mm
  3. Type of seal: Temperature-, time- and pressure controlled impulse seal
  4. Powered: Pneumatic (air)
  5. Operating: Digital control panel /1 pre-set recipe
  6. Validatable: Yes
  7. Vacuum & gas flush system: Yes, optional
  8. Compatible with: EN 868-5 / DIN 58953 / part 7 norms / ISO 11607-2 / ISO/TS 16775
  9. Accuracy: +++
Power Sealer PLUS

Power Sealer PLUS

High-end industrial validatable impulse sealer designed for most critical and heavy duty packaging applications

  1. Seal width: 8 mm
  2. Seal length: 520 | 720 | 1020 | 1320 mm
  3. Type of seal: Temperature-, time- and pressure controlled impulse seal
  4. Powered: Pneumatic (air)
  5. Operating: Touchscreen /50 pre-set recipes
  6. Validatable: Yes
  7. Vacuum & gas flush system: Yes, optional
  8. Compatible with: EN 868-5 | DIN 58953 | part 7 norms | ISO 11607-2 | ISO/TS 16775
  9. Accuracy: ++++
Power Sealer PLUS IP65

Power Sealer PLUS IP65

High-end industrial validatable IP65 impulse sealer, designed for demanding packaging in dusty or humid environments

  1. Seal width: 8 mm
  2. Seal length: 720 | 1020 mm
  3. Type of seal: Temperature-, time- and pressure controlled impulse seal
  4. Powered: Pneumatic (air)
  5. Operating: Touchscreen /50 pre-set recipes
  6. Validatable: Yes
  7. Vacuum & gas flush system: Yes, optional
  8. Compatible with: EN 868-5 / DIN 58953 / part 7 norms / ISO 11607-2 / ISO/TS 16775
  9. Accuracy: ++++

Benefits of working with Audion

Earth Hero

Durable quality

Audion stands for world-class quality, we embed quality in every process
Audion Innovation Kopie

Innovation

The innovative solutions of today solve the challenges of tomorrow
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Sustainability

Lead the packaging industry forward through innovation in sustainability

Let's have a chat

Do you want to know more about our range of packaging machines suitable to pack in cleanrooms? Please feel free to contact me as I am looking forward to exploring together which packing solutions benefit you most

International Sales

International Sales
Audion